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MK-VB
The MK-VB type V-shaped control valve combines the durability of linear valves and the high efficiency of rotary valves.The valve adopts a hemispherical structure and is equipped with a specially designed wavy V-shaped notch. The shearing effect between the V-shaped notch ball core and the spherical sealing ring enhances the flow performance of the valve during operation and better prevents clogging. The unobstructed straight-through flow channel design improves the flow capacity of gases, steam, liquids, and fibrous slurries.
The MK-VB type V-shaped ball valve is a part-spherical valve plate with a V-shaped cut,which increases the adjustable ratio while also having a shearing effect with the sealing ring when closed. Therefore, it is suitable for applications requiring a large adjustable ratio.
The MK-VB type V-shaped valve can be connected to EN flanges and various ASME raised face flanges. The sealing ring can be made of various metal and non-metal materials to meet specific application requirements. The splined drive shaft is compatible with pneumatic or manual actuators, providing reliable and efficient regulation or on-off control for different applications in the process industry.
| NAME | MATERIALS | ||||||||||||||||||||||||||||||||
| Valve body material | A216 WCB,A351 CF8,A351 CF8M | ||||||||||||||||||||||||||||||||
| Valve shaft material | S17400,S20910 | ||||||||||||||||||||||||||||||||
| Bearing material | PEEK / carbon-filled PTFE liner, S31603 nitrided, R30006 | ||||||||||||||||||||||||||||||||
| Valve plate material | CF3M / Chrome Plated | ||||||||||||||||||||||||||||||||
| Sealing ring | Composite material spherical sealingring | Flat sheet metal spherical sealing ring | Overload spherical sealing ring | High-temperature and heavy-load spherical sealing ring | |||||||||||||||||||||||||||||
| Valve seat leakage rate | Class VI | Class IV | Class IV | Class III | |||||||||||||||||||||||||||||
Operating temperature | WCB Valve body | -5 -232℃ | -5 -260℃ | -5 - 288℃ | -5 - 427℃ | ||||||||||||||||||||||||||||
| CF8 Valve body | -46 -232℃ | -73 -260℃ | -46 - 288℃ | -46 - 427℃ | |||||||||||||||||||||||||||||
| CF8M Valve body | |||||||||||||||||||||||||||||||||
| NAME | STANDARD | ||||||||||||||||||||||||||||||||
| Nominal diameter | 1”1 1/2”2”3”4”6”8”10”12”14”16”20”24” DN25 DN40 DN50 DN80 DN150 DN200 DN250 DN300 DN350 DN400 DN500 DN600 | ||||||||||||||||||||||||||||||||
| Nominal pressure | CL150 CL300 CL600 PN10-PN100 | ||||||||||||||||||||||||||||||||
| Connection method | Flange connection, Wafer connection | ||||||||||||||||||||||||||||||||
| Flange sealing surface | RF RTJ | ||||||||||||||||||||||||||||||||
| Design standards | ANSI B16.34 | ||||||||||||||||||||||||||||||||
| Flange distance | ISA S75.08.02 or IEC60534-3-2 (ASME B16.10 optional) | ||||||||||||||||||||||||||||||||
| Flow characteristics | Corrected equal percentage | ||||||||||||||||||||||||||||||||
| Flow coefficient ratio | 300 :1 | ||||||||||||||||||||||||||||||||
| Flow towards | Positive flow (entering from the convex surface of the V-shaped concave ball core) | ||||||||||||||||||||||||||||||||
| Maximum rotation angle of the ball core | 90° | ||||||||||||||||||||||||||||||||
| Shutdown level | Composite material spherical seal ring (forward flow): VI grade, in compliance with ANSI/FCI70-2 and IEC 60534-C Plain metal spherical face seal (forward flow): Class IV, in compliance with ANSI/FCI 70-2 and IEC 60534-C Re-loadable spherical seal (bidirectional flow): 0.01% of the valve's flow capacity, IV grade, in compliance with ANSI/FCI70-2 and IEC 60534-C, with a maximum allowable pressure drop of 6.9 bar in reverse flow. High-temperature and heavy-duty spherical seal ring: Class III, in compliance with ANSI/FCI 70-2 and IEC60534-C. Throttle ring structure (bidirectional flow): 5% of the valve's flow capacity at full stroke. Miniature notched ball core with heavy-duty seal ring: 4 SCFH (leakage value equivalent to standard ball core leakage level IV) | ||||||||||||||||||||||||||||||||
| Temperature range | Composite material sealing ring: -46 to 232℃ Reinforced metal sealing ring: -46 to 288℃ PEEK heavy-duty sealing ring: -46 to 232℃ High-temperature and heavy-duty metal sealing ring: -46 to 427℃ Ceramic micro-notch ball core: -46 to 93℃ Throttle ring or flat metal sealing ring: -198 to 425℃ PEEK/PTFE bearing: -198 to 260℃ | ||||||||||||||||||||||||||||||||
| Packing structure | PTFE V-ring packing: -46 to 232℃ Graphite packing: -198 to 538℃ | ||||||||||||||||||||||||||||||||
| Valve and actuator operating modes | When using diaphragm or piston type rotary actuators, the valve's action mode can be converted on-site between the following two types: push-down-to-close type (extending the actuator's push rod will close the valve) Push-down open type (Pushing out the actuator rod will open the valve) | ||||||||||||||||||||||||||||||||
| Optionals | The tube plug located at the end of the driven shaft is suitable for various sizes of valves, pipe flange bolts,materials suitable for acidic working conditions, alloy structural materials, micro-notch valve cores, alloy valve internal parts materials, HVOF chromium carbide protective layer in the valve body cavity, rotary noise reducer, double D-shaped, square, flat key type drive shaft, anti-cavitation valve internal parts. | ||||||||||||||||||||||||||||||||
Interchangeable Valve Internals
The valve internals of flanged and wafer - type connections are interchangeable. This characteristic effectively reduces the quantity of spare parts required, optimizing inventory management and reducing maintenance costs.
Facilitated Installation
The integral valve body flange is compatible with a variety of pipeline flange ratings, thereby satisfying diverse piping requirements. This flange design not only conceals pipeline flange bolts but also streamlines the alignment and installation processes. As a result, it significantly reduces the time needed for installation and enhances the reliability of valve installation and the integrity of the pipeline system.
Extensive Applicability
The standard configuration adheres to the structural length dimensions specified in ISA S75.08.02 and IEC 543 - 3 - 2 standards. Alternatively, the optional configuration can adopt the short structural length dimensions in accordance with ASME B16.10 standards. It should be noted that the IEC 543 - 3 - 2 structural length dimensions are equivalent to those of ISA S75.08.02. This flexibility allows the valve to be seamlessly integrated into various industrial systems.
Prolonged Service Life
The robust HD spherical seal structure exhibits remarkable durability even under severe operating conditions. The seal continuously wipes the sealing surface of the ball core, effectively preventing the accumulation of scale and sludge. This not only ensures a longer service life but also enables the valve to maintain excellent performance in steam, gas, slurry, and various liquid media.
Superior Flow Capacity
The V - shaped ball valve features a precisely contoured design, which endows it with a modified equal - percentage flow characteristic. For applications demanding highly precise low - flow control, smaller - sized valves can be equipped with miniature notched ball cores, enabling accurate regulation of fluid flow.
Compatibility with Acidic Environments
The valve internals and bolts are constructed from materials specifically selected for their resistance to acidic conditions. This makes the valve suitable for use in chemical processing and other industries where exposure to acidic media is common.
Smooth Valve Operation
The precision - machined components and pressure - balanced sealing design ensure the accurate and smooth movement of the ball core. This results in consistent and reliable valve operation, minimizing the risk of operational failures and ensuring optimal control of fluid flow.
Simplified and Expedited Maintenance
Inspection and replacement of the spherical seal can be performed at the valve body inlet without the need for actuator disassembly or valve disassembly. This straightforward maintenance procedure eliminates the requirement for specialized tools, reducing downtime and maintenance complexity.
Structural Integrity
The integral valve design obviates the need for gaskets, which are commonly used in split - type valves. This not only enhances the structural integrity of the valve but also eliminates the risk of leaks caused by gasket failure, ensuring a more reliable and efficient operation. Moreover, the optional packing system, in conjunction with a smooth shaft surface and dynamically loaded packing, offers excellent sealing performance, contributing to a more environmentally friendly operation.
Special Valve Internals for Harsh Conditions
The V - shaped ball valve can be equipped with noise reducers or anti - cavitation valve internals for use in harsh operating conditions. This combination of the high efficiency of rotary valves and the energy -absorbing capabilities of specialized valve internals enhances the valve's performance in demanding applications, ensuring reliable operation and extended service life.