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SP 4000
SP4000 Self-operated Pressure Regulator is a Spring-setting direct-operated universal pressure regulator, It can be use for upstream and downstream pressure control. The lowest control pressure is 3KPa and the highest control pressure is3000 KPa.The lowest operating temperature is -48℃and the highest operating temperature is 300℃.
SP4000 Self-operated Pressure Regulator is a Spring-setting direct-operated universal pressure regulator, It can be use for upstream and downstream pressure control. The lowest control pressure is 3KPa and the highest control pressure is3000 KPa.The lowest operating temperature is -48℃and the highest operating temperature is 300℃.

| SN | NAME OF PART | MATERIAL | SN | NAME OF PART | MATERIAL |
| 1 | Cushion | 304SS | 29X | Hard Sealing Reducing Valve Plug | 304SS;316L |
| 2 | Sliding Cushion | PTFE | 30X | Hard Sealing Bead Welding Reducing Valve Plug | 304SS+STL; 316L+STL |
| 3 | Press Cushion | 304SS | 31X | Hard Sealing Bead Welding Valve Seat | 304SS+STL; 316L+STL |
| 4 | Connecting Plate | 304SS | 32X | Balanced Back-Pressure Valve Plug | 304SS;316L |
| 5 | Bracket | CF8 | 33X | Press Plate | 304SS;316L |
| 6 | Up Spring Seat | 304SS | 34X | Hard Sealing Plate Back- | 304SS;316L |
| 7 | Washer 1 | 304SS | 35X | Bead Welding Back Pressure Plug | 304SS+STL; 316L+STL |
| 8 | Guide Bush | PTFE | 36X | Unbalanced Back-Pressure Valve Plug | 304SS;316L |
| 9 | Sealing Ring | 316SS+Graphite; 316L+Graphite; 316L+PTFE | 37X | Guide Bush | 304SS;316L |
| 10 | Connection Flange | CF8 | 38 | Block | 304SS |
| 11 | Bellows Valve Stem Component | 304SS;316L | 39 | Adjustment Lever | 304SS;316L |
| 12 | Setting Spring | 60Si2mnA | 40 | Pressure Valve | Dg20 |
| 13 | Down Spring Seat | 304SS | B01 | Thin Hex Nut | 304SS |
| 14 | Adjusting Nut | HPb59-1 | B02 | Hex Nut | 304SS |
| 15 | Adjusting Nut Cover | CF8 | B03 | Spring Washer | 304SS |
| 16 | Bonnet | WCB;CF8;CF3M | B04 | Socket Head Screw | 304SS |
| 17X | Reducing Valve Plug | 304SS;316L | B05 | Spring Washer | 304SS |
| 18 | Sealing Ring of Bonnet | 316SS+Graphite; 316L+Graphite; 316L+PTFE | B06 | Overload Spring | 304SS |
| 19X | Guide Bush | CF8;CF3M; 304SS;316L | B07 | Socket Head Screw | 304SS |
| 20X | Cage | CF8;CF3M; 304SS;316L | B08 | Spring Washer | 304SS |
| 21X | Guide Bush | PTFE | B09 | O-Ring | NBR;FKM;SR |
| 22X | Press Plate | 304SS;316L | B10 | Needle Bearing | GCr15 |
| 23X | Valve Cushion | NBR;FKM;SR;PTFE | B11 | O-Ring | NBR;FKM;SR |
| 24 | Screw | 304SS;316L | B12 | O-Ring | NBR;FKM;SR |
| 25X | Valve Seat | 304SS;316L | B13 | Tooth Cushion | 304SS;316L |
| 26 | Sealing Ring of Valve Seat | 316SS+Graphite; 316L+Graphite; 316L+PTFE | B14 | Stud | 45#;304SS |
| 27X | Body | WCB;CF8;CF3M | B15 | Hex Nut | 45#;304SS |
| 28X | Washer | 304SS |

| SN | NAME OF PART | MATERIAL | SN | NAME OF PART | MATERIAL |
| 1 | Cushion | 304SS | 29X | Hard Sealing Reducing Valve Plug | 304SS;316L |
| 2 | Sliding Cushion | PTFE | 30X | Hard Sealing Bead Welding Reducing Valve Plug | 304SS+STL; 316L+STL |
| 3 | Press Cushion | 304SS | 31X | Hard Sealing Bead Welding Valve Seat | 304SS+STL; 316L+STL |
| 4 | Connecting Plate | 304SS | 32X | Balanced Back-Pressure Valve Plug | 304SS;316L |
| 5 | Bracket | CF8 | 33X | Press Plate | 304SS;316L |
| 6 | Up Spring Seat | 304SS | 34X | Hard Sealing Plate Back- | 304SS;316L |
| 7 | Washer 1 | 304SS | 35X | Bead Welding Back Pressure Plug | 304SS+STL; 316L+STL |
| 8 | Guide Bush | PTFE | 36X | Unbalanced Back-Pressure Valve Plug | 304SS;316L |
| 9 | Sealing Ring | 316SS+Graphite; 316L+Graphite; 316L+PTFE | 37X | Guide Bush | 304SS;316L |
| 10 | Connection Flange | CF8 | 38 | Block | 304SS |
| 11 | Bellows Valve Stem Component | 304SS;316L | 39 | Adjustment Lever | 304SS;316L |
| 12 | Setting Spring | 60Si2mnA | 40 | Pressure Valve | Dg20 |
| 13 | Down Spring Seat | 304SS | B01 | Thin Hex Nut | 304SS |
| 14 | Adjusting Nut | HPb59-1 | B02 | Hex Nut | 304SS |
| 15 | Adjusting Nut Cover | CF8 | B03 | Spring Washer | 304SS |
| 16 | Bonnet | WCB;CF8;CF3M | B04 | Socket Head Screw | 304SS |
| 17X | Reducing Valve Plug | 304SS;316L | B05 | Spring Washer | 304SS |
| 18 | Sealing Ring of Bonnet | 316SS+Graphite; 316L+Graphite; 316L+PTFE | B06 | Overload Spring | 304SS |
| 19X | Guide Bush | CF8;CF3M; 304SS;316L | B07 | Socket Head Screw | 304SS |
| 20X | Cage | CF8;CF3M; 304SS;316L | B08 | Spring Washer | 304SS |
| 21X | Guide Bush | PTFE | B09 | O-Ring | NBR;FKM;SR |
| 22X | Press Plate | 304SS;316L | B10 | Needle Bearing | GCr15 |
| 23X | Valve Cushion | NBR;FKM;SR;PTFE | B11 | O-Ring | NBR;FKM;SR |
| 24 | Screw | 304SS;316L | B12 | O-Ring | NBR;FKM;SR |
| 25X | Valve Seat | 304SS;316L | B13 | Tooth Cushion | 304SS;316L |
| 26 | Sealing Ring of Valve Seat | 316SS+Graphite; 316L+Graphite; 316L+PTFE | B14 | Stud | 45#;304SS |
| 27X | Body | WCB;CF8;CF3M | B15 | Hex Nut | 45#;304SS |
| 28X | Washer | 304SS |
| NAME | STANDARD | |||||||
| Body Size(Flanged connection) | DN40(11/2"),DN50(2"),DN65(21/2")DN80(3"),DN100(4"),DN150(6"),DN200(8") | |||||||
| Pressure Rating | PN16,40,64 ANSI 150LB,300LB,600LB Can also be customized | |||||||
| Bellow Stem Pressure Rating | 3.8MPa | |||||||
| Feedback interface | ZG1/4" 10mm card set of connector is providedin the plant, 10mm weld-end connector will beprovided if the control pressure is over 2.0MPa. | |||||||
| Flow Factor | Valve size | 40 | 50 | 65 | 80 | 100 | 150 | 200 |
| KV ( Downstream control) | 25 | 40 | 65 | 100 | 160 | 320 | 480 | |
| KV ( Upstream control) | 22 | 36 | 58 | 90 | 145 | 280 | 430 | |
| Note:Diameters listed in above table arestandard diameters.The valves can also bemade with reduced diameters. | ||||||||
| Pressure Measuring Method | Measure date outside of the valve or valve flange. | |||||||
| Leakage Class | Soft-sealing | VI | ||||||
| Rated capacity of hard sealed 0.003X valve | ||||||||
| Closing Class | <10 ofupper limit ofreguation range | |||||||
| Flow Characteristics | L(Normal) | |||||||
| EQ%(Special processing ) | ||||||||
| Operation Temperature | For the soft sealing valve,the temperaturedepends on the material of thesealing part and diaphragm. | |||||||
| NBR | -29-82℃ | |||||||
| FKM | -8-120°C | |||||||
| SR | -48-85°C | |||||||
| EPDM | -38-115℃ | |||||||
| PTFE | -40-150℃ | |||||||
| Bellows actuator | -40-300°C | |||||||
| NAME | STANDARD | |||||||
| Body Size(Flanged connection) | DN40(11/2"),DN50(2"),DN65(21/2")DN80(3"),DN100(4"),DN150(6"),DN200(8") | |||||||
| Pressure Rating | PN16,40,64 ANSI 150LB,300LB,600LB Can also be customized | |||||||
| Bellow Stem Pressure Rating | 3.8MPa | |||||||
| Feedback interface | ZG1/4" 10mm card set of connector is providedin the plant, 10mm weld-end connector will beprovided if the control pressure is over 2.0MPa. | |||||||
| Flow Factor | Valve size | 40 | 50 | 65 | 80 | 100 | 150 | 200 |
| KV ( Downstream control) | 25 | 40 | 65 | 100 | 160 | 320 | 480 | |
| KV ( Upstream control) | 22 | 36 | 58 | 90 | 145 | 280 | 430 | |
| Note:Diameters listed in above table arestandard diameters.The valves can also bemade with reduced diameters. | ||||||||
| Pressure Measuring Method | Measure date outside of the valve or valve flange. | |||||||
| Leakage Class | Soft-sealing | VI | ||||||
| Rated capacity of hard sealed 0.003X valve | ||||||||
| Closing Class | <10 ofupper limit ofreguation range | |||||||
| Flow Characteristics | L(Normal) | |||||||
| EQ%(Special processing ) | ||||||||
| Operation Temperature | For the soft sealing valve,the temperaturedepends on the material of thesealing part and diaphragm. | |||||||
| NBR | -29-82℃ | |||||||
| FKM | -8-120°C | |||||||
| SR | -48-85°C | |||||||
| EPDM | -38-115℃ | |||||||
| PTFE | -40-150℃ | |||||||
| Bellows actuator | -40-300°C | |||||||
Convenient Combination
Normalized modular design allows the changeover between downstream and upstream pressure control mode, different regulation ranges and operating temperature can be performed with the replacement of extremely few parts.
Overload Safety
The safety shall be ensured under any circumstances. The self-operatedregulator allows medium to enter the actuator, So the overload of the system usually badly damagedthe regulator, The overload protection mechanism of SP4000 regulator can safely bear the overloadpressure one or few dozens times higher than the upper limit pressure of the regulation range.The overload pressure can reach the nominal pressure of the valve in most configurations.
Reliable Sealing
The valve stem of SP4000 regulator is a long bellow structure. Sealing O-ring is used as a back-up sealing method, which provides an extremely reliable sealing for valve stem.
High Accuracy
The friction of bellow stem is far lower than conventional parking structure.The optimally designed spring and actuator will definitely find their best combination for process pressure, which makes the regulator have very high overall control accuracy
Easy Adjustment
The adjustment of pressure setting can be easity done by turning ofadjusting nut. The adjustment operation is more easy andfast due to the elimination ofconventional pillars structure.
Strong Adaptability
There are multiple actuator types, valve plug structures, rubberpartsmaterials can choose to meet the operational requirements of different medium andtemperatures.
Balanced Valve Plug
The valve plug with O-ring balance structure can be used tominimized the influuence of the pressure difference on the non-balance of the valve stem andguarantee the pressure withstanding performance and precision of the pressure regulatingvalve.
Low Leakage
Single-seat plug has very low leakage during the closing ofthe regulatorThe soft-sealed plug can completely shut off the flow and make the system enter into aholding-pressure state.
Stainless Actuator
As an important part of the reguator, the actuator is made of stainlessplate to ensure its high pressure-strength and long service life.
Easy Maintenance
The selection criteria of the every structure of the SP4000regulator is to make sure the most convenient installation and maintenance while ensuring theperformance requirements are met.
The top-mounted push-down installation method allows you to inspect and maintain theinternal parts without any special tools and without remove the valve body.
The bonnet central alignment method is adopted to avoid all unnecessary repeat matchingoperation. The internal part has sufficient clearance to make sure itself can be easity taken out or putin. The dissembling of the internal parts can be easily performed even the carbon steel regulatorrusts after long-term operation.
Universal Parts
SP4000 regulator has estremely high parts universality with the wholeself-operated products series manufactured by our company. it helps to reduce the inventoryof spare parts.
Convenient Combination
Normalized modular design allows the changeover between downstream and upstream pressure control mode, different regulation ranges and operating temperature can be performed with the replacement of extremely few parts.
Overload Safety
The safety shall be ensured under any circumstances. The self-operatedregulator allows medium to enter the actuator, So the overload of the system usually badly damagedthe regulator, The overload protection mechanism of SP4000 regulator can safely bear the overloadpressure one or few dozens times higher than the upper limit pressure of the regulation range.The overload pressure can reach the nominal pressure of the valve in most configurations.
Reliable Sealing
The valve stem of SP4000 regulator is a long bellow structure. Sealing O-ring is used as a back-up sealing method, which provides an extremely reliable sealing for valve stem.
High Accuracy
The friction of bellow stem is far lower than conventional parking structure.The optimally designed spring and actuator will definitely find their best combination for process pressure, which makes the regulator have very high overall control accuracy
Easy Adjustment
The adjustment of pressure setting can be easity done by turning ofadjusting nut. The adjustment operation is more easy andfast due to the elimination ofconventional pillars structure.
Strong Adaptability
There are multiple actuator types, valve plug structures, rubberpartsmaterials can choose to meet the operational requirements of different medium andtemperatures.
Balanced Valve Plug
The valve plug with O-ring balance structure can be used tominimized the influuence of the pressure difference on the non-balance of the valve stem andguarantee the pressure withstanding performance and precision of the pressure regulatingvalve.
Low Leakage
Single-seat plug has very low leakage during the closing ofthe regulatorThe soft-sealed plug can completely shut off the flow and make the system enter into aholding-pressure state.
Stainless Actuator
As an important part of the reguator, the actuator is made of stainlessplate to ensure its high pressure-strength and long service life.
Easy Maintenance
The selection criteria of the every structure of the SP4000regulator is to make sure the most convenient installation and maintenance while ensuring theperformance requirements are met.
The top-mounted push-down installation method allows you to inspect and maintain theinternal parts without any special tools and without remove the valve body.
The bonnet central alignment method is adopted to avoid all unnecessary repeat matchingoperation. The internal part has sufficient clearance to make sure itself can be easity taken out or putin. The dissembling of the internal parts can be easily performed even the carbon steel regulatorrusts after long-term operation.
Universal Parts
SP4000 regulator has estremely high parts universality with the wholeself-operated products series manufactured by our company. it helps to reduce the inventoryof spare parts.